AIR ATOMIZING NOZZLES QATAR

Synergy Spray Systems is a top manufacturer and supplier of air atomising spray nozzles in Qatar, UAE, Saudi Arabia, Kuwait, Iran, and Iraq. We provide high-performance atomizing nozzles for dust suppression, cooling, humidification, and fine coating across industrial sectors.

What is an Air Atomizing Nozzle?

An air atomizing nozzle combines compressed air and liquid to produce an ultra-fine mist or fog spray. These nozzles are ideal for applications that require

Precise coverage

Minimal fluid waste

Controlled droplet size (micron-level atomization)

Our range includes

Air atomizing mist nozzles

Fog spray nozzles

Paint and coating atomizers

Plastic spray nozzle tips for chemical resistance

Types of Atomizing Spray Nozzles We Offer

  
      Type
      Application
    
      External Mixture Flat Fan
      Independent air & fluid control for consistent misting
    
      Internal Mixture Siphon Flat Fan
      Gravity-fed systems, low pressure
    
      Internal Mixture Deflected Flat Fan
      Angled spray for tight spaces
    
      Internal Mixture Wide Angle
      Broad mist coverage
    
      Internal Mixture Jet Round
      Precise, round-patterned atomization
    
      External Mixture Narrow Round
      Fine-point control for directional mist
    
      Ultrasonic Fine Spray Nozzles
      High-tech solution for ultra-fine atomization
    
      Paint Spray Atomizing Nozzles
      For coatings, finishing, and industrial painting

Type	Application
External Mixture Flat Fan	Independent air & fluid control for consistent misting
Internal Mixture Siphon Flat Fan	Gravity-fed systems, low pressure
Internal Mixture Deflected Flat Fan	Angled spray for tight spaces
Internal Mixture Wide Angle	Broad mist coverage
Internal Mixture Jet Round	Precise, round-patterned atomization
External Mixture Narrow Round	Fine-point control for directional mist
Ultrasonic Fine Spray Nozzles	High-tech solution for ultra-fine atomization
Paint Spray Atomizing Nozzles	For coatings, finishing, and industrial painting

Key Features

Works with gravity-fed or pressurized fluid lines

Customizable spray patterns (fan, round, cone)

Adjustable flow rates and droplet sizes

Available in stainless steel, plastic, and corrosion-resistant alloys

Regional Supply & Services

Surface coating & painting

Humidification & cooling

Odor control

Dust suppression

Moistening in packaging or printing

Applications

Dust & Odor Control

Mining, quarrying, demolition, and transfer stations

Neutralizing airborne particles and smells in waste treatment

Gas Cooling & Moisture Control

Inlets/outlets of industrial furnaces and exhaust stacks

Textile humidification to prevent static electricity and fiber damage

Precision Coating & Spraying

Food-grade coating of oils, glazes, or lubricants

Surface treatment and spray-on disinfectants

Special Effects Fogging

Theme parks, event venues, and film production sets

Agricultural & Livestock Uses

Humidification in greenhouses

Disinfectant fogging in poultry and dairy farms

Why Choose Our Atomizing Spray Solutions?

Custom-Engineered Designs for specialized applications

Wide Range of Atomizing Styles for varied industries

Durable & Precise – Built for continuous use

Available in Plastic & Metal Spray Nozzle Tips

Full System Support – Not just nozzles, but complete spraying solutions

FAQ

What is Atomization?

Atomization refers to the process of breaking up liquids into droplets. Fine Air Atomizing nozzle droplet sizes are measured in microns. Common home atomizers you may be familiar with include shower heads, perfume sprays, garden hoses, and deodorant or hair sprays.

What is Air Atomizing Nozzle and How its different from atomizing nozzles?

In direct pressure nozzles, the fluid is broken up (atomized) into droplets by either impact on a surface or by the swrilling motion caused by passing the liquid through a shaped orifice. In both cases the energy required for the atomization comes from the potential energy of the fluid itself. Essentially the energy available for atomization is a function of fluid pressure.

In air atomising nozzles pressurized air (or other gas) is used to impact upon the fluid being sprayed. The impact of the gas causes the fluid to break apart into a fine spray. This means that the energy required for atomisation is no longer dependent on fluid pressure because of which very fine sprays can be produced at low fluid pressures. The allows for very fine, low volume sprays to be delivered.

Air Atomising Nozzles have many unique spray properties and specification which helps the designers to use in wide range of spraying applications.

What are the types or methods of Atomization?

1. Pressure Atomization

2. Air Spray Atomization

3. Centrifugal atomization

4. Electrostatic atomization

5. Twin Fluid Atomization

What are the factors affecting Atomization?

• Surface Tension

• Viscosity

• Density

• Pressure

What are Air Atomizing spray nozzle applications?

• Atomization of viscous liquids

• Chemical coating

• Cooling

• Misting

• Fogging

• Humidification of air

• Humidification of goods

• Lubrication

• Chemical Spraying

• Chemical Injection

• Paint Spraying

• Gas cooling

• Lubricating

• Humidification

What are the types of Atomizers available?

Spray atomization involves creating a condition of high relative velocity between the liquid to be atomized and the surrounding air or gas. Typical atomizer nozzle types include:

• Electrostatic

• Impinging jet

• Windmill

• Whistle

• Ultrasonic

• Twin fluid. Twin-fluid atomizers include all nozzle types, and may involve one of the processes below :

Internal Mix – The gas and liquid are mixed within the body of the nozzle. It forms the finest atomization, which exits through one orifice. There is a direct relationship between the liquid and the air; any change in the air pressure affects the liquid flow. The full cone, hollow cone and flat spray patterns can be achieved using the internal mix method.

External Mix – The gas and liquid are mixed externally; this offers better control since there is no connection between the gas and liquid inlet lines. Viscous liquids can be sprayed using External mixtures. however, the atomization is not as fine as in the internal mix. Both full cone and flat spray patterns are achievable.

What are the Air Atomizing nozzle Types available with Synergy Spray Systems?

Five types of Atomizing spray nozzles are designed and available with us

• External Mixture Flat Fan

• Internal Mixture Siphon Flat Fan

• Internal Mixture deflected flat fan

• Internal Mixture wide angle

• Internal Mixture Jet round

• External Mixture Narrow round

• Paint Spray Atomizing Nozzle

External Mixture Flat Fan Air Atomizing Spray Nozzle

The air and liquid streams exit the nozzle independently and are combined and mixed outside of the nozzles. Because there is no connection between the air and liquid lines within the nozzles, the air and liquid flow rates can be controlled independently, allowing precise metering of the liquid. The atomization can be controlled by adjusting the air flow rate more air produces finer atomization. In most cases these set-up do not atomize as finely as Internal Mix Setups.

External Mix Set-up may be used with liquid having a viscosity.

All External mixing Air Atomizing spray nozzles can works above viscosity of 250 cP. External mix nozzles have the highest flow rates and allow the air and liquid flows to be adjusted independently. These nozzles are best where precise liquid flow is needed. we have air atomizing nozzle models which fits to 1/4 male connector (Nozzle has 1/4? Female size) and made up of SS316 material.

Other materials available are brass, SS304 and Duplex steel or based on customer requirements.

Atomizing nozzles for viscous fluids and for applications that benefit from increased spray nozzle control. i.e control of pattern and droplet size independent of shape air or atomizing air and control air. Externally controlled with built-in pneumatic control valve.

Internal Mixture jet Air Atomizing Spray Nozzle

Internal mixing Air Atomizing spray nozzles – Liquid and air mixed together within nozzle and dispensed through a single orifice. A change in air flow will affect the liquid flow. This makes precise metering of the liquid more difficult than with an External Mix Set-up. Internal Mix set-up are able to produce the finest atomization, but they are generally not suitable for use with liquids which have a higher viscosity.

This Synergy Spray systems Air atomizing nozzle flow like a jet spray nozzle pattern. This is not a straight jet spray nozzle pattern (where the jet stream with a spray angle of 0 degree) but a full cone shaped water flow.

All Internal mixing Air Atomization nozzles can works up to viscosity of 250 cP. Internal mix nozzles are available in three patterns: narrow angle round pattern, wide angle round pattern and flat fan pattern. we have air atomizing nozzle models which fits to 1/4 male connector (Nozzle has 1/4? Female size) and made up of SS316 material.

Other materials available are brass, SS304 and Duplex steel or based on customer requirements.

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