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GAS COOLING NOZZLES

Gas cooling through water or coolant injection is a widely used technique in various industries, from petrol stations and exhaust systems to high-temperature gas processing. At SYNERGY SPRAY SYSTEMS, we provide specialized gas cutting nozzles, cooling nozzles, and spray nozzles tailored to manage rapid heat transfer and optimized evaporation within gas flows.

Critical Role of Nozzle Selection in Gas Cooling

In hot gas stream cooling, most of the thermal reduction occurs via evaporative cooling—heat from the gas converts the coolant into vapor. This makes droplet size a key factor
Smaller droplets evaporate quickly, essential for fast heat absorption
Larger droplets penetrate deeper into the gas stream, ensuring spray disperses across the full flow path
Choosing the correct gas burner nozzle or quenching gas system is crucial to balancing these effects and achieving complete, uniform cooling.
Critical Role of Nozzle Selection in Gas Cooling

Challenges in Variable Gas Flows

Gas volumes often fluctuate due to upstream changes in industrial processes. This variation affects cooling efficiency
Lower flow = lower spray pressure = larger droplets = slower evaporation
May require longer quench chambers or risk incomplete cooling
To counteract this, we offer advanced nozzle solutions
Spillback Nozzles: Maintain fine droplet size even at reduced pressures
Air Atomizing Nozzles (SA Series): Produce finely atomized spray, ideal for rapidly moving or hot gas streams
Multi-Nozzle Arrays: Scale easily with fluctuating gas volumes while maintaining consistent spray performance
Challenges in Variable Gas Flows

Recommended Nozzle Types for Gas Cooling

Tangential Spin Nozzles

TF Spiral Nozzles

Produce a mix of fine and medium-sized droplets
Ideal for direct cooling in fast-moving gases

Spillback Spears

Designed for variable gas flow conditions
Maintain droplet control across a wide flow range

SA Series (Spiral Air)

High-performance air atomizing system
Suitable for precise cooling of high-temperature gases

Applications

Gas stream cooling in exhaust and ventilation systems
Pre-scrubber cooling in industrial process lines
Gas cutting and flame quenching operations
Cooling towers at petrol stations and refineries
High-temperature zones in furnaces and chimneys

Why Choose SYNERGY SPRAY SYSTEMS?

Experts in high-performance gas and cooling nozzle systems
Wide range: from TF spiral to air atomizing and spillback nozzles
Optimized for fast evaporation and heat transfer
Trusted by industries across Qatar and the GCC

Customizable solutions for stable and variable gas flows
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