HUMIDIFICATION SPRAY NOZZLE MANUFACTURER AND SUPPLIER IN QATAR

Synergy Spray Systems is a leading manufacturer of humidification spray nozzles, offering both mist nozzles and air atomizing nozzles to suit a wide range of industrial applications. In addition to nozzle manufacturing, we also provide complete humidification system solutions—including system design, fabrication, and installation.

General Principle of Humidifying Systems

The effectiveness of a humidifying system depends on several environmental factors

Ambient humidity level – The initial humidity in the space

Air exchange rate – Influenced by ventilation and airflow

Room temperature – Affects evaporation rate and the air's capacity to hold moisture

To enable rapid and even humidification, the mist must

Consist of very small droplets

Be spread over a wide area

Stay suspended long enough to evaporate into the air

Key Engineering Considerations

Drop Size

Fine atomization is crucial. Low-flow rate nozzles that produce ultra-fine droplets allow for complete evaporation without surface wetting.

If droplets are too large, water may settle on surfaces before evaporating.

Spray Reach

Wide spray dispersion increases evaporation efficiency—especially in poorly ventilated areas.

Broader coverage = faster, uniform humidification.

Types of Nozzles for Humidification

Air Atomizing Nozzles

Produce extremely fine mist at low flow rates

Require compressed air and water supply

Ideal for large rooms and controlled environments

Efficient spray dispersion, even at low humidity set points

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Pressure-Driven (Misting) Nozzles

Do not require air supply

Rely on high water pressure (typically 7+ bar) to atomize liquid

Suitable for general humidification when air supply is not available

Design Consideration 1: Fine Spray at Low Flow Rates

The goal is to create a mist that remains suspended in air for fast evaporation.

Direct pressure nozzles: Limited by physics—very fine droplets are hard to achieve at extremely low flow rates

Air atomizing nozzles: Ideal for ultra-fine atomization, even at low flow rates

Design Consideration 2: Spray Reach

Large areas require spray with a reasonable throw distance.

Direct pressure nozzles at low flows may lack reach

Air atomizing nozzles overcome this with compressed air propulsion, achieving up to 7–8 meters range

Spray Performance Insights

Fine Mist at Controlled Flow

Ultra-fine mist at minimal flow is essential for air suspension and even humidity. Air atomizing nozzles achieve this more effectively than pressure-only models, especially in low-volume settings.

Long Spray Reach

In large areas, spray reach becomes essential. While pressure nozzles may struggle at low flows, air atomizing nozzles use compressed air to project fine mist over distances up to 7–8 meters, reducing the need for extra nozzles.

Typical Applications

Textile production facilities

Food storage and cold chains

Animal husbandry environments

Waste processing plants

Greenhouses and indoor agriculture