MINES HAUL ROAD DUST SUPPRESSION SYSTEM

At Synergy Spray Systems, we offer advanced haul road dust suppression and control systems designed specifically for mining environments. Our automated systems ensure consistent, light, and periodic watering of mine haul roads, effectively reducing dust lift-off when haul trucks pass through—without incurring the high labor and equipment costs associated with traditional water tankers.

Why Dust Control is Critical for Haul Roads

Haul roads and access roads play a vital role in mining operations, supporting the movement of materials and equipment in and out of the mining zones. These roads are frequently traveled by heavy mobile machinery, making them a major source of fugitive dust emissions. Surface mines, in particular, often have extensive road networks, which significantly increases the risk of respirable dust exposure.

Overexposure to dust not only poses health risks to equipment operators and site workers but also affects visibility and machinery performance. In fact, up to 85% of dust particles emitted by haul trucks are larger than 10 µm in diameter, making them difficult to control with conventional methods.

Applications of Dry Fog Dust Suppression

Automated Sprinkler Systems

Installed using permanent piping and rotating sprinklers for scheduled dust suppression without manual intervention.

Mine Dust Sprinklers

Strategically placed to target high-traffic zones and ensure consistent moisture levels on road surfaces.

Truck-Mounted Water Sprinklers

A mobile solution for areas where fixed systems are not feasible.

Features

• Fully automated operation

• Road widths up to 40 meters wide

• Can use most water types

• Single 4 core cable controls complete system

• Control system uses Extra Low Voltage

• Unlimited control system length

• Mining grade sprinklers and valves

Benefits

• Reduce costs (minimal ongoing costs)

• High level of control of application rates and application frequencies

• Natural intermittent / spaced watering

• Easy integration with mine systems

• Can be easily extended or modified

Increased Control

• Can control the amount of water delivered by changing the run time of sprays

• Can easily change the system run frequency

• Can deliver different amounts of water on different parts of the haul road

• Day of week and hour of day variable control

Options

• Integration with site SCADA systems

• Sprays pause when vehicles pass

• Chemical dosing system integration to reduce water usage

• Solar powered control system

Dust Suppression Applications

Synergy Spray systems is an growing dust suppression integrator helps overcome the challenge of creating safer roads and workplaces for people, industry and communities.

Our products also assist in making surfaces within mining, construction, infrastructure and farming projects stronger, longer lasting, as well as more cost-effective and environmentally responsible.

Dust Control Products

Specially formulated polymer-based dust control solutions not only prevent the generation of dust but also stabilize the treated surface. Our Dust control Chemicals for mines effecively controls the pollutions on haul mining roads. Its works in tandem with haul road sprinklers.

They can be deployed quickly and easily, without any negative impacts on the environment and solve the problem of dust impacting on fruit, cropping, and feed viability in the horticultural and agricultural sectors.