DRY FOG DUST SUPPRESSION SYSTEM MANUFACTURER IN QATAR

Synergy Spray Systems is a top-tier manufacturer, supplier, and integrator of dry fog dust suppression systems and dry fog nozzles in Qatar and the broader Middle East. We offer advanced solutions to control airborne dust at its source using atomized water fog, ensuring cleaner air, safer workplaces, and compliance with environmental regulations. We serve across UAE, Saudi Arabia, Kuwait, Iran, and Iraq,

What Is a Dry Fog Dust Suppression System?

Dry fog systems are engineered to suppress dust without wetting the surrounding environment. This is achieved by atomizing low-pressure water and compressed air through ultrasonic or air atomizing nozzles, producing millions of fine droplets between 1 to 10 microns. These droplets agglomerate with dust particles (particularly PM10 and smaller) and bring them safely to the ground.

How It Works

The system uses low-pressure water combined with compressed air. Specially designed nozzles create a dry fog made up of ultra-fine droplets. These droplets effectively bind with airborne dust particles, causing them to settle. The operation is efficient and does not wet raw materials or machinery.

Technical Advantages

Dust suppression efficiency: Targets < PM10 particles

Extremely fine droplet size: 1–10 microns

No material wastage: Dust binds to fog and settles with material

No secondary pollution: Dust is absorbed back into the process

Less than 1% humidity added to the environment

Nozzles designed for various spray angles, ensuring full coverage

Highly adaptable nozzle types based on application distance and setup

Environmental and Economic Benefits

Prevents dust exposure to
workers

Reduces environmental
pollution

Minimizes raw material loss

Extends the life of machinery

Complies with HSE standards

Uses significantly less water
than conventional systems

Applications of Dry Fog Dust Suppression

Bulk material handling plants

Transfer points and conveyor belts

Crushers, hoppers, and silos

Cement, coal, power, and steel plants

Industrial dryers and dehumidified zones

Waste processing and recycling facilities

Indoor and outdoor loading zones

Why Choose Synergy Spray Systems

Proven industry experience in dry fog and dust control

In-house design and manufacturing for nozzles and accessories

Custom-engineered systems based on particle size and environment

Maintenance-friendly nozzles with removable resonators

Designed to international standards for quality and durability

FAQ'S

What is dry fog?

Dry fog is the phenomenon where the spray droplets produced by atomized fog nozzles are 5 to 20 microns in size. Dry fog systems are desired and implemented in application which requires no increase in moisture or humidity.

Will it wet the surrounding area?

No, dry fog will not cause wetness as it uses a minute quantity of water. It increase the humidity less than 1% based on application.

What is the water pressure required for the system?

It requires approximately 3 to 5 bar (45 to 75 psi) of pressure for the water and air compressor pressure to be 3 to 5 bar based on application

What is the water quality required?

Water should be clean and free from harmful contaminants. A pre-filter required as part of the system. Foreign particles in the water system may clog the nozzle orifice

Does wind effect the direction of the fog?

Mildly. since the dry fog system is forced a medium pressure, wind effects the direction of the fog mildly.

What is the water pump being used?

A medium ragne pressure water pump is used as part of the system.

How big is a micron size for dry fog dust suppression system ?

A micron is very small size in the range of 5 microns to 20 micros. For example, the human hair thickness is 50-70 microns wide. dry fog dust suppression system designs are based on nature of the dust being suppressed.

Tags : dry fog dust suppression system design and calculation | dry fog system for dust suppression | DFDS | dry fog system | dry mist system